Problems of introduction lean production at the domestic enterprises
https://doi.org/10.17073/2072-1633-2017-4-335-343
Abstract
The article compares the different production technologies: traditional and modern. There has been increasing currently the need for successful competitive struggle of customized technology example of which is Lean Production – a system of principles, concepts and tools, developed by the japanese company Toyota, the purpose of which is the elimination of waste. The reasons of departure from the technology of mass production. The key concept of the Lean approach – the «value» of the product defined by the end user. «Utility» create a technological operation in which there is a change in the geometric shape, the addition of physical or chemical properties. From the point of view of Lean Production, only these costs can be included by the manufacturer in the price, and everything else does not add value for the customer, and therefore should be eliminated. The article provides a classification of the various types of losses. One of the objectives of the author of this article is to list and describe problems of implementation of Lean Production at domestic enterprises. The first of them is a high proportion of costs that do not add value, which reduction is only possible using the global transformation of the operating system of the enterprise, changes to organizational structure and management system. The second is mentality, which creates additional difficulties during implementation. Third is the need for a short time to develop its own production system to catch up with western companies for decades implementing this approach. In this regard, the necessity of understanding technology Lean Production of the russian scientific environment, development of practical manuals and guidelines for implementation in domestic enterprises, etc.
About the Author
K. S. ShibanovRussian Federation
Postgraduate Student
References
1. George M.L. Berezhlivoe proizvodstvo + shest’ sigm. Kombiniruya kachestvo shesti sigm so skorost’yu berezhlivogo proizvodstva [Lean Six Sigma. Combining Six Sigma. Quality with Lean Speed McGraw-Hill]. Moscow: Al’pina Biznes Buks, 2005. 360 p. (In Russ.)
2. Womack J.P., Jones D.T. Berezhlivoe proizvodstvo: kak izbavit’sya ot poter’ i dobit’sya protsvetaniya vashei kompanii [Lean Thinking: Banish Waste and Create Wealth in Your Corporation]. Moscow: Alpina Pablisher, 2017. 472 p. (In Russ.)
3. Imai M., Kaizen G. Put’ k snizheniyu zatrat i povysheniyu kachestva [A Commonsense, Low-Cost Approach to Management]. Moscow: Alpina Pablisher. 2017. 424 p. (In Russ.)
4. Imai M., Kaizen G. Klyuch k uspekhu yaponskikh kompanii [The Key to Japan’s Competitive Success]. Moscow: Alpina Pablisher. 2017. 274 p. (In Russ.)
5. Vader M. Instrumenty berezhlivogo proizvodstva: mini-rukovodstvo po vnedreniyu metodik berezhlivogo proizvodstva [Lean Tools: A Pocket Guide to Implementing Lean Practices]. Moscow: Al’pina Biznes Buks, 2005. 125 p. (In Russ.)
6. Collins J. Ot khoroshego k velikomu: pochemu odni kompanii sovershayut proryv, a drugie net [Good to Great. Why Some Companies Make the Leap… And Others Don’t]. St. Petersburg: Stokgol’mskaya shkola ekonomiki v Sankt-Peterburge, 2002. 304 p. (In Russ.)
7. Liker J.K. Dao Toiota: 14 printsipov menedzhmenta vedushchei kompanii mira [The Toyota Way: 14 Management Principles from the World’s Greatest Manufacturer]. Moscow: Al’pina Biznes Buks, 2006. 588 p. (In Russ.)
8. Ohno T. Proizvodstvennaya sistema Toioty. Ukhodya ot massovogo proizvodstva [Toyota Production System: Beyond Large-Scale Production]. Moscow: Institut kompleksnykh strategicheskikh issledovanii, 2005. 192 p. (In Russ.)
9. Rother M., Shook J. Uchites’ videt’ biznes-protsessy. Praktika postroeniya kart potokov sozdaniya tsennosti [Learning to See: Value Stream Mapping to Create Value and Eliminate Muda]. Moscow: Al’pina Biznes Buks, 2005. 144 p. (In Russ.)
10. Collins J., Porras J. Postroennye navechno: uspekh kompanii, obladayushchikh videniem [Built to Last: Successful Habits of Visionary Companies]. St. Petersburg: Stokgol’mskaya shkola ekonomiki v Sankt-Peterburge, 2002. 304 p. (In Russ.)
11. Marvinsky C., Shuk J. Illyustrirovannyi glossarii po berezhlivomu proizvodstvu [A graphical glossary for Lean Thinkers]. Moscow: Al’pina Biznes Buks, 2005. 123 p. (In Russ.)
12. Levinson U., Rerik R. Berezhlivoe proizvodstvo: sinergeticheskii podkhod k sokrashcheniyu poter’ [Lean Enterprise: A Synergistic Approach to Minimizing Waste]. Moscow: RIA «Standarty i kachestvo», 2007. 272 p. (In Russ.)
13. Shigeo S. Bystraya perenaladka: Revolyutsionnaya tekhnologiya optimizatsii proizvodstva [A Revolution in Manufacturing: The SMED System]. Moscow: Al’pina Biznes Buks, 2006. 344 p. (In Russ.)
14. Porter M., Takeuchi X., Sakakibara M. Yaponskaya ekonomicheskaya model’: Mozhet li Yaponiya konkurirovat’? [Can Japan compete?]. Moscow: Al’pina Biznes Buks, 2005. 262 p. (In Russ.)
15. Michalski T. Yaponskie organizatsionnye formy v zapadnoi ekonomike [Japanese organizational forms in the Western economy]. Available at: http://vasilievaa.narod.ru/18_2_97.htm (accessed: 10.12.2017). (In Russ.)
16. Luyster T., Tapping D. Berezhlivoe proizvodstvo: ot slov k delu [Creating Your Lean Future State: How to Move from Seeing to doing]. Moscow: RIA «Standarty i kachestvo», 2008. 132 p. (In Russ.)
17. Hobbs D.P. Vnedrenie berezhlivogo proizvodstva. Prakticheskoe rukovodstvo po optimizatsii biznesa [Lean Manufacturing Implementation: A Complete Execution Manual for Any Size Manufacturer]. Minsk: Grevtsov Pablisher, 2007. 352 p. (In Russ.)
18. Pande P., Holp L. Chto takoe «Shest’ sigm»? Revolyutsionnyi metod upravleniya kachestvom [What is Six Sigma? Revolutionary method of quality management]. Moscow: Al’pina Biznes Buks, 2005. 160 p. (In Russ.)
19. Colenso M. Strategiya kaizen dlya uspeshnykh organizatsionnykh peremen [Kaizen Strategies for Successful Organizational Change: Evolution and Revolution in the Organization]. Moscow: INFRA-M, 2002. 175 p. (In Russ.)
20. Hitoshi T. Sinkhronizirovannoe proizvodstvo [Synchronized Production system]. Moscow: Institut kompleksnykh strategicheskikh issledovanii, 2008. 288 p. (In Russ.)
Review
For citations:
Shibanov K.S. Problems of introduction lean production at the domestic enterprises. Russian Journal of Industrial Economics. 2017;10(4):335-343. (In Russ.) https://doi.org/10.17073/2072-1633-2017-4-335-343